Aimwell AYO WX HFM Half-Face Mask PAPR System – The Dust Protection King

When it comes to half-face respiratory protection from dust, typically there are 3 options:

1. Disposable paper mask, commonly N95 paper mask or filtering facepiece respirator (FFR).
2. Elastomeric reusable non-powered air-purifying respirator (NAPR).
3. Powered air-purifying respirator (PAPR).

Option 1 is the most common type of respirator, where the ‘Cup’ shaped mask is made of non-woven filter media and thus functions both as a barrier and as an air filter.

It is simple, light, low-profile, and can be mass-produced efficiently; however, it has the following key drawbacks:

  • The seal is prone to leak, as the facial contact is made from non-woven fiber that is not elastic with a low fit factor and cannot maintain a reliable seal with facial movement.
  • Typically, P2 grade is most practical from a flow resistance point of view due to the limited effective usable area of the mask, and P3 grade media will likely make it too restrictive to breathe comfortably.
  • The Assigned Protection Factor (APF) is only 10 for P2 FFR. For hazardous dust such as welding fumes, it is considered inadequate.
  • It is a disposable type and is not designed for reuse. Outside dust tends to accumulate around the mask seal due to negative pressure inside the mask, making it dirty to reuse the next day. Your breath will also contaminate the filter media with moisture and smell, increasing flow resistance to breathe against, and allowing bacteria to grow. Depending on how dusty and physical exertion is, it may need to be replaced in a few hours or daily.
  • You must be clean-shaven.

Option 2 improves some drawbacks of Option 1, where:

  • The elastomeric cushion improves the fit factor and seal during use.
  • The filter and the elastomeric mask are reusable, making it environmentally friendly and potentially saving costs for frequent use in dusty environments.

However, Option 2 still has the following drawbacks:

  • Although the flow resistance of the filter of a NAPR can be made lower by making the filter cartridge bigger, being a negative pressure respirator, the APF is still at 10 regardless of whether a P3 grade filter is used.
  • Being a negative pressure respirator, your lungs are still burdened by the flow resistance of the filter, making it not very suitable for high exertion work, as the flow resistance is proportional to the flow rate which is determined by the level of exertion of the work involved.
  • You must be clean-shaven to ensure the expected protection, and you are also recommended to do annual fit testing to make sure the fit factor is still adequate.

Option 3 improves most of the drawbacks of Option 2, where:

  • There is no flow resistance when the pressure inside the mask is positive, which is the case in normal and non-high exertion work where the flow rate from breathing is within the flow capacity of the PAPR.
  • Higher APF can be achieved up to 1000.
  • You may be able to keep a short and well-trimmed beard, provided you do fit testing at least once to make sure a fit factor of over 1000.

So based on the above comparison, PAPRs are the best option as far as protection is concerned.

However, not all PAPRs are equal:

    • They vary with APF levels, some are not significantly higher than a NAPR, such as a loose-fitting PAPR.
    • Other factors such as wearability, mobility, flow capability, and cost will affect whether a particular PAPR is suitable for a given work.

Here is a comparison of popular types of PAPRs on the market for dust protection:

PAPR Type Brand/Model Key Comparison
Face-mounted Tight-fitting

SHIGEMATSU

Sync11VP3

Protection level: AS/NZS 1716 PAPR P3
Peak flow:  only 138 L/min (Breath responsive)
Weight: 0.45 kg (particulate filter)
Battery Time: 11 hours
Cost: $1293
Shortcoming:

  • Low flow – not suitable for heavy work.
  • One Size only: may not be suitable for very small or very large faces.
  • Not easy to clean – The blower unit is not easily removable, and the mask can not be soaked for cleaning.
  • No Face Seal option for beard-covering.
  • Expensive
Belt-mounted Tight-fitting

Sundstrom SR700/SR900

Protection level: AS/NZS 1716 PAPR P3
Peak flow:  175 or 225 L/min
Weight: 1.24 kg (not including hoses)
Battery Time: 8 hours
Cost: $1899
Shortcoming:

  • Poor mobility – Bulky, heavy with long hose, troublesome to wear, not suitable in confined spaces.
  • Not easy to clean.
  • No Face Seal option for beard-covering.
  • Too expensive.

Back-mounted

Loose-fitting

Optrel Swiss Air System

Protection level: EN12941 TH3
Peak flow: only 130 L/min
Weight: 1.2 kg
Battery Time: 14 hours
Cost: $2122
Shortcoming:

  • P2 protection only.
  • Low flow – not suitable for heavy work.
  • Poor mobility and wearability – bulky, troublesome to wear at the back.
  • Not easy to clean.
  • Too expensive.

Around-neck

Tight-fitting

CleanSpace Works

Protection level: AS/NZS 1716 PAPR P3
Peak flow: 200 L/min (Breath responsive)
Weight: 0.54 kg
Battery Time: 8 hours
Cost: $990
Shortcoming:

  • The battery is not replaceable – when the battery is dead, the system dies.
  • Head movement restrictions due to the rigid and bulky neck module.
  • Uncomfortable at the neck when raising the head.
  • No Face Seal option for beard-covering.
  • Expensive

Around-neck

Tight-fitting and loose-fitting configurable

Aimwell AYO WX HFM Half-Face Mask PAPR System

Protection level: AS/NZS 1716 PAPR P3, MPF: >100
Peak flow: > 200 L/min (Breath responsive)
Weight: 0.70kg
Battery Time: 16 hours
Battery replaceable
Cost: $559
Best overall performance among all:

  • Best-in-class protection PAPR P3.
  • Great mobility – good head movement and comfort, no nuisance long hose and belt.
  • Very long battery life with replaceable battery.
  • Very easy to clean – tap water flush-washable.
  • Face Seal option for beard-covering.
  • The most value-for-money Half-face Mask PAPR in the world.

From the table above, Aimwell AYO WX HFM Half-Face Mask PAPR System is a clear winner among common half-face mask PAPRs on the market in terms of overall performance for dust protection.

You may wonder why Aimwell AYO WX HFM PAPR System comes only at a fraction of the cost of most PAPRs while achieving the best overall performance on the market.

You can better appreciate it with our mission as a company: to make you breathe safer and better. We mean it by striving to innovate the technology, the design, and the manufacturing process to make the product work better and cost less.

In the case of Aimwell AYO WX HFM PAPR, firstly the technology used is unique and among the most advanced in the world, then we went a step further to make the overall product cost less by optimizing the design for a low-cost manufacturing process, and we went even further to make the running cost very low by providing an unconventional pleated pre-filter not seen in other respirators.

As a result, the running cost of Aimwell AYO WX HFM PAPR is so low, that within 12 months, its total cost after purchase will be less than that for a common NAPR.

In summary, Aimwell AYO WX HFM Half-Face mask PAPR System has the following properties:

  • Best-in-class protection and lowest-in-class cost.
  • Great wearability and mobility – can be worn just like a common NAPR.
  • Comfortable to breathe – once you have used Aimwell AYO WX HFM PAPR, you will not want to go back to NAPR.
  • Easy to clean and maintain – flush wash compatible.
  • Less demanding on clean-shaven with a Loose-Fitting Face Seal as an Add-on option.
  • Cheaper than using a NAPR.

So if you are looking for the best half-face respirator for dust protection, look no further than Aimwell AYO WX HFM PAPR.

Aimwell AYO WX HFM PAPR is ideal for protecting the following: Asbestos, silica dust, metalliferous dust, powder coating dust, coal dust, and sawdust.

Upgrade from NAPR to Aimwell AYO WX HFM Half-Face Mask PAPR System now for better protection, better comfort, and cost savings.

Case Study – Running Cost Comparison Between a NAPR and an AYO WX HFM PAPR

Case Study – Running Cost Comparison Between a NAPR and an AYO WX HFM PAPR

From a performance standpoint, an elastomeric non-powered air purifying respirator (NAPR) can achieve a better seal than a N95 disposable paper mask thus achieving better protection. In addition, its filter cartridge can be protected from breath and can be designed with a higher dust-loading capacity, therefore, can last longer.

Another important point of a NAPR is that it is reusable, more cost-saving in the long run, and more environmentally friendly. Thus, it is not surprising that NAPR’s market share is on the rise.

However, when it comes to powered air-purifying respirators (PAPRs), especially tight-fitting PAPRs, apart from being elastomeric, they offer better protection by design, as the pressure inside the breathing zone is positive, and they are also more comfortable to breathe.

Research shows that the NAPRs market size was over USD 9.5 billion in 2022, compared with USD 2.4 billion for PAPRs. Assuming an average NAPR is USD 50, and an average PAPR is USD 1000, which is roughly about right, this suggests a ratio of 79:1, meaning for 79 NAPR users, there is only one PAPR user. So there is more room for PAPRs to grow.

In fact, the industry trend is heading for more workers to move up from NAPRs toward PAPRs for better protection. For example, in Australia, the exposure limit for welding fumes is reduced from 5mg/m3 to 1mg/m3, and this almost certainly will demand the use of PAPRs in many welding sites.

However, most PAPRs are much more expensive than NAPRs, and they are also bulky, heavy, and troublesome to use and maintain, and these are the key inhibitors of their adoption. Therefore, it is easy to comprehend that there are more users of NAPRs than PAPRs.

To allow widespread workers to be able to take advantage of the improved protection from PAPR technology, Aimwell invented, designed, and optimized AYO WX HFM Half-Face Mask PAPR System, and we believe it can not only significantly enhance respiratory protection, but can also cost less within 12 months of use compared with typical NAPRs when doing daily dusty work, such as stonework.

Here is our case study:

Target NAPR: 3M 6200 with 2135 P2/P3 particular filter.

Comparing PAPR: AYO WX HFM Half-Face Mask PAPR System with pleated pre-filter and PAPR P3 HEPA filter.

Target application: Stonework
Estimated Filter replacement:

  • 3M 2135 P2/P3 filter: every 5 days
  • AYO WX Pleated pre-filter: every 2 days.
  • AYO WX Main filter: every 20 days.

Result:

Analysis:

  • At initial purchase, the 3M 6200/2135 system costs $70 versus $559 of AYO WX HFM PAPR.
  • Due to the design of 2135 particle filter, there is no pre-filter that can be replaced cheaply. As a result, every 5 working days, the whole pair of filters need to be replaced.
  • In contrary, AYO WX HFM PAPR has a unique low-cost pleated pre-filter that can capture larger particles with reasonable dust-loading capacity and protect the HEPA filter. As a result, the HEPA filter can last longer while the pleated prefilter can be changed often at a very low cost.
  • At 12 months of use, the total cost of use for AYO WX HFM PAPR is $1,163 versus $1,245 for the 3M 6200/2135 system.

Other Considerations

  • The above comparison is based on the RRP for one AYO WX HFM Half-face Mask PAPR System. For large organizations with higher order quantity, the unit price will be lower than the RRP, thus the ‘breakeven’ time will be shorter accordingly.
  • Being a PAPR, AYO WX HFM PAPR is more comfortable to breathe, especially for long working hours.
  • Being a PAPR, AYO WX HFM can tolerate some facial leaks, but being a NAPR, the protection of 3M 6200/2135 is highly sensitive to facial leaks.
  • A non-clean-shaven person shall not use a NAPR. However, a person with a short beard may use AYO WX HFM PAPR and still achieve good protection even better than most loose-fitting PAPRs.
  • With patented technology, AYO WX HFM PAPR achieves a great wearability similar to common NAPRs. This is dramatically different from most common PAPRs which are bulky and heavy, with poor mobility.

For daily work in highly dusty environments, AYO WX HFM Half-Face Mask PAPR System can not only provide better and more reliable protection than a typical NAPR but also costs less after using for 1 year, in addition to being more comfortable to breathe, making AYO WX HFM PAPR a perfect upgrade from common NAPRs for many industrial respiratory protection applications.

AYO WX product description PAPR P3

Introducing the state-of-the-art and world-leading powered air-purifying respirator AYO WX.

Certified by BSI Australia’s Benchmark for AS/NZS 1716:2012 Lic:BMP No 793811 ,
AYO WX offers the highest-in-class protection (PAPR P3 – protection factor < 2000), which is extremely effective in protecting against friable asbestos, while providing great wearability with no hose and belt.

AYO WX also offers the lowest-in-class costs, setting a new standard for protecting workers’ lungs. It consists of a tight-fitting face mask assembly and an easily detachable main unit that is worn around the head.

What you will get from AYO WX PAPR

  • Extremely reliable respiratory protection, giving workers peace of mind while concentrating on hazardous asbestos removal work.
  • Up to 16 hours of battery life per charge – sufficient for a long day shift.
  • Extendable service life with user-replaceable battery.
  • Compatible with most helmets and protective goggles.
  • Very low running costs: with low-cost pleated pre-filter, there is no need to change the HEPA filter frequently.
  • Can be worn to have a shower before taking off the respirator.
  • Very easy to operate, clean, and maintain: can be tap water flushed.
  • A very affordable upgrade from lower-performance APRs to the advanced AYO WX PAPR.

Why is it more affordable than other respirators in the Market?

  • Proudly Australian owned – AYO WX PAPRs are invented, designed, and optimized in Australia, with outstanding performance and world-class quality.
  • We Support you with our experienced staff directly and locally.
  • We sell directly to you as a manufacturer, making our PAPRs a very affordable upgrade from lower-performance APRs


For more information about the product:

  • Brochures, User Manual, PAPR Accessories, visit us here – https://aimwellbreathing.com/industrial-respirator/
  • Message us here or contact us in the website for other inquiries.
How to Protect from Silica Dust Effectively

How to Protect from Silica Dust Effectively

The Health Risk of Breathing in Silica Dust

Silica is a natural substance found in most rocks, sand, clay, and in products such as bricks and concrete. Some of the dust generated is known as respirable crystalline silica (RCS). This dust is invisibly fine, can reach deep inside the lungs, and can cause permanent lung damage before symptoms develop. Significant exposure to RCS can cause silicosis, which is irreversible and may continue to worsen even after exposure stops. Exposure can also cause other serious diseases such as chronic obstructive pulmonary disease (COPD) and lung cancer.

Silicosis

The scarring of the lung tissue caused by RCS causes a loss of lung function, usually over a period of years. In the early disease stages, there are often no symptoms. However, shortness of breath can develop which can eventually impact the ability to walk even short distances.

Chronic obstructive pulmonary disease (COPD)

COPD is a long-term illness that develops gradually over several years. The lungs are permanently damaged making it difficult to breathe.

High-risk occupations

These include quarrying, slate works, foundries, potteries, stone working, construction (when cutting or breaking stone, concrete, or brick), and industries using silica flour to manufacture goods.

In some parts of Australia, one in four stone workers have silicosis because of silica dust.

Options for the Protection

  • Engineering Controls: Use automated cutting equipment as much as practicable.
  • Water suppression: Use tools that are fitted with water attachment as much as practicable.
  • Local Exhaust Ventilation: Use tools that are designed for local dust extraction as much as practicable.
  • Use effective Respiratory Protection Equipment (RPE)

What Kind of RPE Should Be Used?

RCS dust can accumulate when it goes deep into the lungs. So there is no safe limit of exposure when cutting stones is your daily work year after year. The safest way is to wear the highest protection RPE on a daily basis in addition to engineering control, water suppression, and local exhaust ventilation.

Powered Air-purifying Respirator (PAPR) is the best option for protection from silica dust compared with paper masks and Air-purifying Respirator (APR). This is because:

  • Paper masks have unreliable facial seals even though the mask may appear to fit well initially: the seals may break with facial movement and sweat, especially when doing tough physical jobs. While you concentrate on doing your jobs, it is unlikely you will mind your mask fitting to ensure there is no leak most of the time, leaving you vulnerable to hazardous dust.
  • Most APRs have better seals thanks to the elastomeric mask cushion. However, inevitably, leaks will still be present although less than in paper masks. Due to negative pressure inside the mask, dust can be sucked in through the small gaps. Besides, being non-powered means your lungs need to work harder to overcome the resistance of the filter. For physically demanding jobs, frequent breaks and rest are often needed.
  • PAPRs can provide more reliable protection: the pressure inside the mask is positive, meaning the air tends to be pushed out from inside the mask preventing outside dust from getting in. In addition, the blower in the PAPR does the hard work to suck the air through the filter without your extra effort to breathe, making your tough job easier, especially in hot conditions.

Why Aimwell AYO WX Around-neck Series PAPRs are Ideal RPEs for Stone Workers?

Due to high cost, heavy weight, bulky sizes, troublesome hose, belt, and difficulty to use and buy, PAPRs are less used by stone workers in situations where PAPRs would provide the best protection.

Not anymore, AYO WX can remove all these obstacles.

Invented, designed, and fine-tuned in Australia, AYO WX HFM Half-Face Mask PAPR System is a state-of-the-art PAPR that stands out from the rest in that:

  • It has a very high protection factor: PAPR P3
  • It has a very high fit factor: demonstrated by superb results from PortaCount Fit Testing.
  • The around-neck structure eliminates hassles associated with hoses and belts, while being compatible with common PPEs, such as hard hats, goggles, earmuffs, etc.
  • Lightweight and low-profile: Easier for doing tough jobs.
  • It is very comfortable to breathe: thanks to the breath-responsive airflow control.
  • Long battery life: 8 – 16 hours per full charge.
  • Very long service life: Battery replaceable.
  • Very easy to operate, clean, and maintain.
  • Designed for flush-wash after use in heavy dust.
  • Very low running costs: With low-cost pleated pre-filter, no need to change the higher-cost HEPA filter frequently.
  • Very affordable price – a faction of most PAPRs on the market.

In short, Aimwell AYO WX Around-neck series PAPRs are the only PAPRs to date that are finally within reach by most stone workers.

Quick Steps to Use AYO WX HFM Half-Face Mask PAPR System

  • Charge the battery before use.
  • Fit the mask assembly first and tighten the strap at the back of the neck.
  • Remove the Guard Link from the Main Unit, wake it up by pressing its On/Off button, then slide the Main Unit down against the back of your head until it rests on the two supporting hooks of the head strap.
  • Push-fit the mask to each end of the Main Unit.
  • Pull the buckles of the head strap over the rubber neck pad.
  • Then breathe and off you go!

Workplace Health and Safety Show | Sydney 2023

The Workplace Health & Safety Show was a two-day in-person event held in Sydney in 2023, designed to equip professionals with the information, tools, and resources required to improve workplace health and safety procedures. Attendees had the opportunity to explore interactive, forward-thinking, and cooperative solutions, listen to insights from experts, and connect with prominent organizations. Aimwell, was among the exhibitors and participants at this event.

AYO WX-STD Half Face Mask System

  • The Best P3 Dust Mask AYO WX Breath Responsive Powered Respirator
  • Ideal for silica dust and asbestos protection
Download the brochure
Click to visit AYO WX-STD page
Watch Donning and Doffing Video

AYO WX-Welding Half Face Mask System

  • The Best P3 Welding Mask AYO WX-Welding Breath Responsive Powered Respirator
  • Designed for highest level welding fume protection
Download the brochure
Click to visit AYO WX-Welding page

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